My very first attempt at a major modification to the exterior of my car and almost a year to the day it's finally finished. Granted almost 6 months was spent procuring the hood in the first place but nonetheless it took a whole year. As with all things I do with my car these days modifications seem to take longer and longer as you will see in the following description of what the job entailed ....for me.
Background
One of the critical flaws in the overall design of the 3rd generation RX-7 is it's marginal cooling systems. Not only a function of the cooling system itself but a culmination of compromises. To maintain the best aerodynamics the nose of the car is made low and small (minimal frontal area). This in turn reduces the airflow available for a radiator. In the 3rd generation RX-7 to fit a "big" radiator, Mazda tilted it forward and added a pair of pretty good high flowing fans. And here begins the problem. Due to the small nose the nose opening was also small. So the source of cooling air on the inlet side is limited. On the outlet side the heated air, having passed through the radiator, now has a tortuous path past the engine and out and under the car at the back of the engine bay. Of course as it makes it's way this hot air heats everything in it's path. A similar story can be told for the intercooler. Sourcing inlet air from a restricted location it also has compromised flow not to mention the fact that being located under the hood it is exposed to radiant heat from the engine and convective heat from the hot air coming from the radiator. All this leading to a wholly ineffective IC.
So there are several things we can do to improve these
compromises and increase the cooling capacity (both water and intake air)
of Mazda's design and consequently the overall reliability of the drive
train as a whole;
1) install a larger
capacity radiator (done that),
2) install a larger and better ducted intercooler
(done that),
3) install better flowing cold
air intake (done that),
4) use a higher flowing and cooler (in summer only)
thermostat (done that),
5) lower the temperatures at which the radiator fans
come on (done that),
6) use a lower ratio of antifreeze to water (done
that),
7) increase the air opening size in the nose of the
car (done that - within a budget - I don't fancy the prospect of an after
market nose at this point in time), and
8) use a synthetic motor oil with dual oil coolers
(mine is an R1 model but larger oil coolers would be nice).
So what's left to do? All the hardware has been upgraded
without major component geometry changes and within a budget and with the
inlet side of all the systems optimized it seems only logical to address
the outlet side of the equation. One solution, punching some big holes
in the hood to let all that exhaust heat out - both from the radiator,
the intercooler, and all the radiant heat from the engine and the turbos.
A vented hood is in order.
What to Choose?
A vented hood has always been something I wanted to add to my car but the cost always seemed so prohibitive and other things always seemed to take priority. I first considered modifying the stock hood with after market vents but figured for the cost was too much, might as well just do the whole hood. |
Bordar NASA style ducts |
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As far as hoods go every time I found a hood I liked I'd look at the price and decided it wasn't worth it. Mazdaspeed $1500, C-West $1350, REAmemiya $1450, Panspeed $1100, Scoot $1150-$1500 [blech anyway] etc. etc., even the fiberglass knockoffs were $750 and up and this didn't even include paint! "Uh. No thank you."
A newer REAmemiya Style [web photo: source unknown] |
The ever popular (but I can't understand why) Scoot style [web photo: source unknown] |
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R-Magic style also seen as a FastPac replica [web photo: source unknown] |
MazdaSpeed Style (a classic) I believe this to be a very nice replica version...Kyle? [web photo: Kyle C. Bacon] |
Two large forward vents right behind the radiator
and intercooler exhausts and two vents on either sides near the windshield
to extract hot under hood air , particularly right above the turbo's. Each
vent was nicely blended into the surface with what I would consider the
proper aero design, i.e., a lip at the leading edges to trip up the air
flow for better heat removal from under the hood. I examined the underside
of the prototype hood and there was plenty of cross bracing and it was
pretty stiff and not very flexible at all. And as far as the weight goes
it was neigh on identical to the aluminum stock hood so there was no weight
penalty from making the swap. And too top it off I later learned, after
seeing some photo's on a Japanese website that this was indeed a replica
of a hood made by Knightsports,
a Japanese RX-7 tuner.
The original Knightsports circuit car with Type IV vented hood and '99 style front end derivative [web photo: source unknown] |
Pettit's 4 vent hood. [web photo courtesy of Pettit Racing] |
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Initial Fitment and Review: Part 2
Making the Ancillaries and Prepping for Painting: Part 3
The Finished Product: Part 4 [WARNING: Graphics Intensive]
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This page last updated November 25, 2002